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Customized Q235 Φ 10000×50mm dished end flanging machine for towers

Customized Q235 Φ 10000×50mm dished end flanging machine for towers

Packaging Detail: Standard exported cartonDelivery Details: As your quantity and request

Product Details:

Place of Origin: wuxi -china
Brand Name: DONGYANG
Model Number: FBJ Φ10000×50mm

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: According to requirements
Packaging Details: Sutable for container shipping
Delivery Time: 120days
Supply Ability: Negociate

    Quick Detail:

     

    Name Other Name Brand Name  
    Flanging machine 

    Edging machine

    Spinning machine

    Feature

    Leading quality, unique design, good handling, cost-effective.

    Can be customized according to customer's requirements.

    Capacity

    Can make Φ10000×50mm dished end.

     

    Advantages

    With this pressing machine,the spinned dished end have smooth surface,small round mark, good roundness, high productivity

    Other model can be customized according to customer's demands

     

     

    Extensive applications of dished end:

    Dished end is a major part which on the end cap of pressure vessels,such us storage tanks, heat exchangers, towers, reaction kettles, boilers and separation equipment. So our machine is quite wildly uesd in these fields.

     

     
    Specifications

     

    No Name Parameter
    1 Max. plate thickness S Q235 50mm
    2

    Min. plate thickness S

    Stainless steel 5mm

    3

    Max. plate radius

    R1050mm
    4

    Min. plate radius

    R50mm
    5

    Max diameter of ellipsoidal dish end

    D=8500
    6

    Min diameter of ellipsoidal dish end

    D=2900
    7

    Max diameter of dished end

    D=10000
    8

    Min diameter of dished end

    D=3500
    9

    Forming wheel axle diameter

    D=420mm
    10

    Forming wheel rotation power

    110 KW

     

     

     

    Additional requirements 

     

    1,The pressure of oblique cylinder, front cylinder, clamping must show on pressure gauge and could be adjustable. The speed of front and rear cylinders could be adjustable. Hydraulic station pressure could show on gauge and adjustable

    2, A pressure wheel R200(mounted on the axle), and quenching treatment.

    3,16 forming wheels, R50,R100,R150,R250,R350,R400,R450,R500,R550,R600,R650,R700,R750,R800,R900,R1050. Material QT600-3, marked with stamp. Forming wheel must have good abrasion resistance; dish end must have good gloss after spinning.

    4, Make sure clamping cylinder work normally

    5, Nut (for screw) strength: abrasion resistance must ZHA166-6-3-2 (aluminum brass), that is 9-4 copper.

    6, Inner height 4286mm Main Machine height 4286mm

       Machine total height about 6786mm, internal width about 10500mm

     

     

    Dished end making process and other suggested machines:

     

    1. CNC Gantry Flame and Plasma Cutting Machine

    We use this machine to cut the plate. If small dish end, we can cut a whole circle directly, if big dish end, in order to save material, we usually cut two pieces, then weld them into whole circle.

     

    2. Grinder

    After welding, we use this small trolley to grind the welding joint and get flat material.

     

    3. YGJ Φ 10000×50mm Pressing machine

    Flat material is loaded into pressing machine. This machine’s piston rod of the master cylinder moves up and down to drive the upper tool to press the raw plate to become the required concave shape.

    Customized Q235  Φ 10000×50mm dished end flanging machine for towers

     

    4. FBJ Φ 10000×50mm Flanging Machine with toolings

    We load this concave shape plate into next machine: dish end flanging or edging machine. The clamping frame functions as the fix and free rotation of dish ends. Pressure wheels make movements based on certain round arc and put force on the dish end blank to make it rotate constantly to form dish ends and make thickness reduction minimum to achieve the ideal state.

    Customized Q235  Φ 10000×50mm dished end flanging machine for towers

     

    5. Edge trimmer

    We use it to cut dished end uneven edge.

    Customized Q235  Φ 10000×50mm dished end flanging machine for towers

      Customized Q235  Φ 10000×50mm dished end flanging machine for towers

     

    6. Finally ,dished end is finished

    Customized Q235  Φ 10000×50mm dished end flanging machine for towers

     

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